Per
ok checked the md5sum, and re-blown the CD (at 1x!), also tried this CD on another system (it worked), and also tried the CD Reader from the system that worked on the production system. Still the same error.
I finally took the ghost HD, and installed it on the the other system, and the upgrade went through ok (except see new thread on DNS problem).
So I am making progress, but no further forward on the problem with my production system.
Cheers
Brian