Followed these instructions (not tough though... pretty standard linux, the telinit 1 was new to me though)
http://wiki.contribs.org/AddExtraHardDisk, I also reviewed this one
http://wiki.contribs.org/AddExtraHardDisk_-_SCSI and didn't see anything related to this issue.
I have searched extensively through the forums and found nothing else I haven't tried. All the forum posts point back to the howto or were used to update the howto. I searched the wiki and only found the one howto for adding an additional disk, nothing about adding an additional array.
When mounting the disk, I always get device busy errors.
I have a Dell PowerEdge 400sc with 2x300gig sata drives (sda,sdb) in md0,1 and 2x250gig pata drives in hda,hdc that I can't mount and finally an 80gig usb drive at sdc which mounts fine. I originally installed on the 2 sata drives and the raid was magically setup (I really like sme!), so I didn't have to do anything there. I added the two pata drives after I had everything installed and working to my liking... svn repos, ibays, backup contribs and the like just how I want it.
I know that the two pata drives do not show up in the bios... so I will check the termination... but they are both set to master, I will set to CS or nothing and see if it makes any difference. But it is crazy that fdisk and mkfs.ext3 can both read and write to the drive just fine, I just can't mount it.
Ideally, I would like to make another raid (md3) and mount it in an ibay, but I would be fine with mounting an individual drive in an ibay and then rsync every night to the other drive.
[root@pe400sc ~]# df -v
Filesystem 1K-blocks Used Available Use% Mounted on
/dev/mapper/main-root
286219752 103813504 167867088 39% /
/dev/md1 101018 20536 75266 22% /boot
none 1557356 0 1557356 0% /dev/shm
/dev/sdc1 77531744 11608364 62015972 16% /media/80gigbackup2
[root@pe400sc ~]# mount -a
mount: /dev/hda1 already mounted or /mnt/test busy
[root@pe400sc ~]# mdadm --create --verbose /dev/md3 --level=1 --raid-devices=2 /dev/hda1 /dev/hdc1
mdadm: Cannot open /dev/hda1: Device or resource busy
mdadm: Cannot open /dev/hdc1: Device or resource busy
mdadm: create aborted
[root@pe400sc ~]# mount -t ext3 /dev/hda1 /ide1
mount: /dev/hda1 already mounted or /ide1 busy
[root@pe400sc ~]# mount
/dev/mapper/main-root on / type ext3 (rw,usrquota,grpquota)
none on /proc type proc (rw)
none on /sys type sysfs (rw)
none on /dev/pts type devpts (rw,gid=5,mode=620)
usbfs on /proc/bus/usb type usbfs (rw)
/dev/md1 on /boot type ext3 (rw)
none on /dev/shm type tmpfs (rw)
none on /proc/sys/fs/binfmt_misc type binfmt_misc (rw)
/dev/sdc1 on /media/80gigbackup2 type ext3 (rw,nosuid,nodev)
fdisk -l, I followed the directions from the howto, and in addition did it another way I was familiar with, so there might be some inconsistencies there.
[root@pe400sc ~]# fdisk -l
WARNING: GPT (GUID Partition Table) detected on '/dev/hda'! The util fdisk doesn't support GPT. Use GNU Parted.
Disk /dev/hda: 250.0 GB, 250059350016 bytes
255 heads, 63 sectors/track, 30401 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Device Boot Start End Blocks Id System
/dev/hda1 1 30401 244196001 83 Linux
WARNING: GPT (GUID Partition Table) detected on '/dev/hdc'! The util fdisk doesn't support GPT. Use GNU Parted.
Disk /dev/hdc: 250.0 GB, 250059350016 bytes
255 heads, 63 sectors/track, 30401 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Device Boot Start End Blocks Id System
/dev/hdc1 1 30401 244196001 83 Linux
Disk /dev/sda: 300.0 GB, 300069052416 bytes
255 heads, 63 sectors/track, 36481 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Device Boot Start End Blocks Id System
/dev/sda1 * 1 13 104391 fd Linux raid autodetect
/dev/sda2 14 36481 292929210 fd Linux raid autodetect
Disk /dev/sdb: 300.0 GB, 300069052416 bytes
255 heads, 63 sectors/track, 36481 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Device Boot Start End Blocks Id System
/dev/sdb1 * 1 13 104391 fd Linux raid autodetect
/dev/sdb2 14 36481 292929210 fd Linux raid autodetect
Disk /dev/md1: 106 MB, 106823680 bytes
2 heads, 4 sectors/track, 26080 cylinders
Units = cylinders of 8 * 512 = 4096 bytes
Disk /dev/md1 doesn't contain a valid partition table
Disk /dev/md2: 299.9 GB, 299959386112 bytes
2 heads, 4 sectors/track, 73232272 cylinders
Units = cylinders of 8 * 512 = 4096 bytes
Disk /dev/md2 doesn't contain a valid partition table
Disk /dev/dm-0: 297.7 GB, 297762029568 bytes
2 heads, 4 sectors/track, 72695808 cylinders
Units = cylinders of 8 * 512 = 4096 bytes
Disk /dev/dm-0 doesn't contain a valid partition table
Disk /dev/dm-1: 2080 MB, 2080374784 bytes
2 heads, 4 sectors/track, 507904 cylinders
Units = cylinders of 8 * 512 = 4096 bytes
Disk /dev/dm-1 doesn't contain a valid partition table
Disk /dev/sdc: 80.0 GB, 80026361856 bytes
255 heads, 63 sectors/track, 9729 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Device Boot Start End Blocks Id System
/dev/sdc1 1 9729 78148161 83 Linux