Thanks for the info. I checked everything and it seems that they USB drive could be dodgy according to the log files. Time to purchase as new drive I guess.
Thanks again!
Apr 9 15:45:54 mitel-networks-server esmith::event[4544]: S25ldap-delete-dumps=action|Event|pre-restore|Action|S25ldap-delete-dumps|Start|1270795554 677163|End|1270795554 941075|Elapsed|0.263912
Apr 9 15:45:54 mitel-networks-server esmith::event[4544]: Running event handler: /etc/e-smith/events/actions/adjust-services
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: adjusting supervised mysqld (stop)
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: adjust-services=action|Event|pre-restore|Action|adjust-services|Start|1270795554 941265|End|1270795555 54476|Elapsed|0.113211
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: Running event handler: /etc/e-smith/events/pre-restore/S90delete-smbpasswd
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: S90delete-smbpasswd=action|Event|pre-restore|Action|S90delete-smbpasswd|Start|1270795555 54638|End|1270795555 57897|Elapsed|0.003259
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: Running event handler: /etc/e-smith/events/pre-restore/S99mysql-delete-db-files
Apr 9 15:45:55 mitel-networks-server esmith::event[4544]: S99mysql-delete-db-files=action|Event|pre-restore|Action|S99mysql-delete-db-files|Start|1270795555 58108|End|1270795555 133031|Elapsed|0.074923
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 1075599
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 1075839
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 12431
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 1075599
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 12447
Apr 9 15:46:27 mitel-networks-server kernel: Buffer I/O error on device sda1, logical block 1548
Apr 9 15:46:27 mitel-networks-server kernel: lost page write due to I/O error on sda1
Apr 9 15:46:27 mitel-networks-server kernel: Aborting journal on device sda1.
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 794711
Apr 9 15:46:27 mitel-networks-server kernel: Buffer I/O error on device sda1, logical block 99331
Apr 9 15:46:27 mitel-networks-server kernel: lost page write due to I/O error on sda1
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 12423
Apr 9 15:46:27 mitel-networks-server kernel: Buffer I/O error on device sda1, logical block 1545
Apr 9 15:46:27 mitel-networks-server kernel: lost page write due to I/O error on sda1
Apr 9 15:46:27 mitel-networks-server kernel: end_request: I/O error, dev sda, sector 63
Apr 9 15:46:27 mitel-networks-server kernel: Buffer I/O error on device sda1, logical block 0
Apr 9 15:46:27 mitel-networks-server kernel: lost page write due to I/O error on sda1
Apr 9 15:46:27 mitel-networks-server haldaemon: haldaemon -TERM succeeded
Apr 9 15:46:27 mitel-networks-server messagebus: messagebus -TERM succeeded
Apr 9 15:47:06 mitel-networks-server passwd(pam_unix)[4001]: password changed for root
Apr 9 15:47:07 mitel-networks-server passwd(pam_unix)[4001]: password changed for admin
Apr 9 15:47:07 mitel-networks-server /sbin/e-smith/bootstrap-console[4001]: /home/e-smith/db/configuration: OLD PasswordSet=no
Apr 9 15:47:07 mitel-networks-server /sbin/e-smith/bootstrap-console[4001]: /home/e-smith/db/configuration: NEW PasswordSet=yes