Thanks Gordon for your reply.
You have at least three choices:
- Drop the 40GB disk out of the mix and just use a RAID5 install
- Disconnect the disks for the RAID5 and manually build the RAID5 device after the install
- Create a custom kickstart file
I am trying a different install. Here is what I did today:
1) SME7 cd-rom install using only the 40GB ata disk attached (and the cd-rom reader).
2) Halt the server.
3) Replace the cd-rom reader by another 40GB ata disk.
4) Reboot the server.
5) fdisk /dev/hda to print the partition table down.
6) fdisk /dev/hdb to create 2 partitions with exact same sizes and types as in 5)
7) mdadm --manage /dev/md1 --add /dev/hdb1 to manually add a 2nd partition to the md1 array (for /boot).

mdadm --manage /dev/md2 --add /dev/hdb2 to manually add a 2nd partition to the md2 array (for /)
9) Wait until md1 and md2 are rebuilt (mdadm --detail /dev/md1 and mdadm --detail /dev/md2)
10) Go to server-manager -> administration -> view log files -> selected raidmonitor/current to see if everything went well. The log file was:
2006-02-22 17:18:02.867111500 This appears to be a single disk system - disabling raid monitoring
2006-02-22 17:24:35.817144500 This appears to be a single disk system - disabling raid monitoring
2006-02-22 18:17:27.139935500 This appears to be a single disk system - disabling raid monitoring
2006-02-22 18:26:38.339954500 This appears to be a single disk system - disabling raid monitoring
OK. Something is wrong with this log file. I think I have already a RAID1 running but continue to next step anyway:
11) Halt the server
12) Just for testing, add the 120GB sata disk (as sda)
13) Reboot the server
14) SME Server detects the new sata disk -> Fine!
15) fdisk /dev/sda and make a Linux partition
16) mkfs.ext3 /dev/sda1 -c to check for badblocks (currently doing this)
What went wrong with my manual raid1 build to not see "good" logs in 10)?
Regards,
Nuno