Taking Mary's suggestion, I deleted the vfat partition and created an ext3 partition. Does anyone know why writing the inode tables screams up to about 400 tables and then goes glacial? The process is now running at about 3-4 tables every 5 seconds. I tried running it yesterday and the process never seemed to finish. I lost my network connection and retraced my steps this morning.
[root@s01 ~]# mkfs.ext3 -L Disk1 /dev/sda1
mke2fs 1.35 (28-Feb-2004)
Filesystem label=Disk1
OS type: Linux
Block size=4096 (log=2)
Fragment size=4096 (log=2)
61046784 inodes, 122087967 blocks
6104398 blocks (5.00%) reserved for the super user
First data block=0
Maximum filesystem blocks=125829120
3726 block groups
32768 blocks per group, 32768 fragments per group
16384 inodes per group
Superblock backups stored on blocks:
32768, 98304, 163840, 229376, 294912, 819200, 884736, 1605632, 2654208,
4096000, 7962624, 11239424, 20480000, 23887872, 71663616, 78675968,
102400000
Writing inode tables: 443/3726